Friday, May 27, 2016

What is aircraft restoration?

What is aircraft restoration?



There are two types of airplanes or aircrafts that would need restoration. Flying and Static. Flying can be for recreation, commercial or for a show and Static would be for aircraft that usually sits in a hangar, building, basement, garage or museum. So what is restoration? Dictionary.com states is as, “the act of restoring; renewal, revival, or reestablishment; a return of something to a former, original, normal, or unimpaired condition; something that is restored, as by renovating; a reconstruction or reproduction of an ancient building, extinct animal, or the like, showing it in its original state; a putting back into a former position, dignity, etc.” In this case, restoration means to restore an aircraft to its original condition when it was brought right out of the factory.

When one commonly thinks of airplane restoration, they think of restoring it to factory specifications like it was brand new. In most cases, after a renovation is complete, the airplane or aircraft is used in airshows and museums or in rare condition is put away and covered as it has value to a collector or organization. This is really important to understand because when someone comes to Vert Inc and asks for restoration, they could be thinking of just restoring the original paint job, which we can do easily, but restoring the entire aircraft to original condition from the inside out is not something we do, unfortunately.

We can restore a paint job to its original condition because we own our own spectrophotometer which measures waves of light in which each wave has its own value or code and we can literally replace the original paint job with a brand new one that would fool any expert. If one was looking for full restoration, meaning to restore the aircraft’s inside and out, that is not what we do but we have partners that can and have done it for a long time. Depending on what aircraft you have and where it was manufactured (meaning if it was design in Russia and we don’t have the blueprints since it was the cold war era – we could only restore based on pictures and not facts) we can usually find the right partners do get what you need done.

So we definitely established that we can only restore the paint job and our partners can restore the interior, components and instruments, but let’s take a closer look at what a full restoration job could really look like. Without getting too involved and detailed which it is definitely not needed, one must consider everything but the paint and the detail that involves in such a huge undertaking. Restoration means “working” and “like new”. And that is what needs to happen with the components and instruments. The interior of an aircraft is complicated and full of intricate pieces that cannot be overlooked. Each part that is designed for the aircraft has a part to play in its functionality, agility and performance.

Safety should be number one in everyone’s mind when it comes to restoration aircraft. The slightest change, weight or shape could affect the aircraft’s original conception and drop its value or worse its performance. In example, if you replace a part of the gurney flap with a heavier piece of metal or less sturdy, you could kill someone because the design doesn’t call for such a replacement. If you do not plan on flying the aircraft, then such measures can be performed but the value of the machine could diminish if audited by experts. Regardless, there are thousands of examples of restoring instruments, components and the like and if you’re interested in restoring your aircraft, please consider the dangers that are involved.


Thursday, May 26, 2016

Aircraft painting cost

Aircraft painting cost



No doubt the most important question when it comes to painting your airplane is, what is the cost going to be? Well, as you would assume, there are many factors to consider before coming to the final cost.

We will need to go over all of these steps:

  • ·      Plane size
  • ·      Schema / Design process
  • ·      Removal of controls, instruments and components
  • ·      Existing paint – Stripping (how old is the resin)
  • ·      What is the reveal after stripping (rust, corrosion, cracks and/or dents)
  • ·      Body condition
  • ·      New screws for cowling and wing tanks
  • ·      Basic coat of non-metallic paint (primer)
  • ·      Application of stripes or markings
  • ·      Final coats and finish
  • ·      Reassembly of controls, instruments and components
  • ·      Storage


The plane size is an obvious factor. Wingspan and length will determine the time it takes for completion. How many engines also depends on the price because of the removal of such delicate machinery. Some airplane paint shops bill hourly versus quoting each category.

The schema and design process takes time when the client offers an idea and the painter shows their thoughts after collaboration. It takes a while for everyone to come to an agreement with the final design. The N# holds back a lot of designs due to regulations so take this into consideration when going back and forth with the painter. Make sure you are prepared. Reading all of our articles on my blog will definitely save you money.

The removal of the controls, instruments and components takes serious precision and takes a long time. Every aircraft has a different schematic and the process needs to be recorded for rebuild. This procedure needs to be calculated accordingly based on size, and instruments along with the time it takes to take it all apart “correctly”.

Stripping of the existing paint will reveal what kind of resin is left over and how old the paint truly is. What usually is revealed is all kinds of scary imperfections from manufacturing, wear and tear to just simple age. Dents, corrosion/rust and cracks are natural and shouldn’t be feared because most can be fixed but this process will take a long time if the owner painted over imperfections just to gain profit.

When down to the naked body, what is revealed could be wood, metal or plastic. When the weight of the paint (paint adds pressure) is removed, the body may not be as aerodynamic as it was originally so there are many things that need to be done to restore the body to its original state.

It’s always wise to replace the screws with new ones. You can’t replace the body but you can replace what is holding it together. Replacing the screws around the cowling and wing tanks will give you more confidence of the strength of the aircraft after it is finished.

The basic coat of non-metallic paint (primer) will add an additional cost and adding any new markings (N#, stripes, logos) will add cost to the process. We paint over the safety hatch of Evolutions to where you cannot tell the lines which many of our clients absolutely love. That adds to the aircraft painting cost.

And finally, the last of the coats, gloss/finish and reassembly of the controls, instruments and components, the airplane will need storage until the owner can come and pick it up. If you have thoroughly read through this article, you would be smart in recognizing that we have not put a single price anywhere on this article because it’s almost impossible to add a price sheet given the specs and work involved. This isn’t a restaurant where the menu is simple. But, you can expect a price range of anywhere from $50,000 - $500,000 for just a single engine dual passenger aircraft depending on all the factors above.

What are the costs of painting an airplane? Well, if you do it yourself, thousands. If you have it professionally done, tens if not hundreds of thousands of dollars. If you have joined the wonderful and exciting world of aircraft enthusiasts, you will definitely start to understand it isn’t for the faint of heart. Airplane hobbyists have spent their life savings if not retirement on this adventure and you cannot afford to be cheap.


Tuesday, May 24, 2016

Vert Inc Paints Cessna Airplanes

We paint Cessna Airplanes in Redmond, OR. What are they? According to Wikipedia, “The Cessna Aircraft Company is an American general aviation aircraft manufacturing corporation headquartered in Wichita, Kansas. Best known for small, piston-powered aircraft, Cessna also produces business jets. The company is a subsidiary of the U.S. conglomerate Textron.” We strip and paint these airplanes.

Cessna airplanes were the most produced in history. In 1911, Clyde Cessna of Kansas built his first airplane between the Mississippi and the Rocky Mountains. Since then and 1960, the company produced over 50,000 aircrafts. Now, Cessna resides in China after closing its Bend OR facility in 2009 and are building jet airplanes with the help of Aviation Industry Corporation of China. Many Cessna lovers were very disappointed in the merger and eventual shut down of the Central Oregon manufacturing facility, however the pre-china airplanes remain the most cared for and beloved aircraft of all time with a high resale value.

If you’re looking to buy a used Cessna, there are so many things to look for and this article can only skim the surface, but here are a few details that you would be happy knowing before you make the buy:

·      When looking at the engine, you must look at the time since major overhaul or since factory remanufacture. Cessna installed 172’s with a continental engine who’s time before overhaul is 1800 versus the later versions with Lycoming engines which have 2,000 hours. The lower overtime the better.
·      Airframe time or total time airframe is the date since the plane was built accompanied with the time it has flown in the air. A good example is someone could sell you a plane that was used in flight school which was stalled, landed hard and spun which would cause major wear and tear. The lower the TTAF the better.
·      Paint interior and exterior. A brand new paint job could be covering up corrosion. Companies like mine can tell if that has occurred so it wouldn’t hurt to have a professional assess the airplane before making the purchase.

According to Manta, one of the largest online resources dedicated to small business, there are under 200 companies in the United States that paint Cessna airplanes and we are one of them although this data is quite old. Since there was only one in Oregon (ours not included) we can assume the numbers are definitely smaller. Why is this important to know? Painting a Cessna airplane is not as easy as you think. You must research a company that has history taking apart the mechanics, stripping and resurfacing with new paint. Believe it or not, but there are not very many qualified aircraft paint shops in the West Coast that can paint a Cessna!


Why is Vert, Inc so perfect? Because we live in the heart of Cessna as our county used to manufacturer these airplanes and we have hired specialists whom have worked with Cessna airplanes in the past. We are the most qualified aircraft paint shop on the West Coast when it comes to painting your baby and we understand the importance of doing it right the first time. No other company on the West Coast can match our expertise on painting Cessna Airplanes!